In the ever-evolving landscape of additive manufacturing, innovation is the key to staying ahead. ORION Additive Manufacturing GmbH, a Berlin-based company specialising in high-performance polymer 3D printing, is doing just that with its latest technological advancement – the Digital Twin. This cutting-edge solution aims to transform production by reducing waste, improving consistency, and optimising machine autonomy.
“We believe it can increase the autonomy of our machines and lower the training required for operators”
Said a representative from ORION Additive Manufacturing GmbH. Their Digital Twin technology mirrors the printed object, allowing for non-destructive inspection of internal part quality both during and after manufacture. By creating a virtual replica, they can ensure that each part meets stringent requirements, boosting trust and quality assurance in the final product.
ORION Additive Manufacturing GmbH is known for its expertise in delivering PEEK parts with mechanical properties superior to those achieved through traditional injection moulding. Their focus on aerospace and medical applications has positioned them at the forefront of innovation in these sectors.
What is the company’s long-term vision?
The company’s long-term vision is to lead the market in high-performance polymer components for aerospace and medical implants, utilising a data-driven approach to maximise efficiency and reduce environmental impact.
Currently, the Digital Twin is still under development and has not yet reached its full potential. Although early testing has provided valuable insights, challenges posed by unexpected external factors have delayed its progress. Nevertheless, the team at ORION remains optimistic and is committed to integrating the Digital Twin into their process as an in-the-loop software tool to refine quality control and streamline production.
Looking ahead, ORION Additive Manufacturing GmbH plans to expand its Digital Twin capabilities and incorporate them into larger systems that are already in development. This continued focus on innovation is set to push the boundaries of what is possible in additive manufacturing, reducing energy consumption and waste production while increasing the precision and reliability of their high-performance polymer parts.
About ORION Additive Manufacturing GmbH
Based in Berlin, Germany, ORION Additive Manufacturing GmbH is a young, dynamic company specialising in advanced 3D printing systems for high-performance polymers and proud beneficiary of the Change2Twin 2nd Deployment Voucher Open Call. With a dedicated team and state-of-the-art technology, they provide additive manufacturing solutions that meet the rigorous demands of the aerospace and medical industries. Known for their expertise in PEEK and other high-performance polymers, ORION is committed to advancing additive manufacturing technologies and maintaining their leadership in print strength and innovation. Their Digital Twin technology represents a significant step towards realising their ambitious goals, paving the way for a future where additive manufacturing is more efficient, sustainable, and precise.
